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Finished Bottom Plug
Photo by David Johnson
created 4/27/2003
submitted 4/28/2003 08:46:44 AM
This shows the bottom plug immediately before the mold was made from it. The bottom plug was made by stacking foam in the same manner as the top plug. It was done in two halves as the CNC machine was not large enough to machine the entire vehicle at once. After both halves were machined they were joined together using epoxy and bolts. Following that the foam was sanded, primed, wet sanded, painted with black Imron, and then waxed.

IMG_0253.JPG | 2272 x 1704 | image/pjpeg | djohnson
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Front Bottom Plug
Photo by
David Johnson
submitted 4/27/2003
This is the front of the bottom plug. It details the fairings which were machined into the bottom to allow for a seamless mate between the fairings and the bottom of the vehicle.
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Nose and Front Fairing Bottom Plug
Photo by
David Johnson
submitted 4/27/2003
This shows the nose of the vehicle and the front fairing. The reflection is the photographer which demonstrates the effort put in to obtain an excellent finish on the plug.
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Rear Fairing Bottom Plug
Photo by
David Johnson
submitted 4/27/2003
This shows the leading edge of one of the rear fairings. The airfoil was obtained from a modification of the NACA 66018.
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