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Johnson, David
The John Lee
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The John Lee Upper Shell 
OCID cn00000250
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The John Lee Upper Shell
Photo by David Johnson
created 2/6/2002
submitted 2/7/2003 02:45:46 PM

This shows the newly completed upper shell of The John Lee. Notice how the body sags slightly because it is not ribbed. You can see a crack running around the edge of the door. When this body is supported, this seam is not visible. The windscreen has not been added yet to the door.


JL_upper_shell_iso.JPG | 1474 x 1111 | image/pjpeg | djohnson

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Quality Rating
Overall: Very Informative
Rated by 2 members:
aselkirk Very Informative
jasari Very Informative
Relevance Rating
Overall to JL Top front view: Very Relevant
jasari: it is Very Relevant to JL Top front view
Overall to The John Lee door closeup: Very Relevant
jasari: it is Very Relevant to The John Lee door closeup


Related Content (0)
JL Top front view
Photo by David Johnson
submitted 2/7/2002
A front view of The John Lee's upper shell.
JL windscreen fit into door
Photo by David Johnson
submitted 2/7/2002
This shows the fitting of the molded windscreen into the door. The windscreen was made using tinted plexiglass that was heated to 400F and then formed in a mold to the desired shape.
Rear of the John Lee Upper Shell
Photo by David Johnson
submitted 2/7/2002
The rear of the JL upper shell - visible very close to the tail of the vehicle is a patch where the mold release failed slightly, resulting in a rough spot.
The John Lee door closeup
Photo by David Johnson
submitted 2/7/2002
This is a closeup of the door without the windscreen and on the body.
Winscreen mold
Photo by David Johnson
submitted 2/7/2002
This is the mold used to form the windscreen. Felt was laid into the mold so that the plexiglass wouldn't pickup the small imperfections in the mold and fog the vision. Butter was used as the lubricant to aid in forming the plexiglass to the contours.
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