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JL Top front view
Photo by
David Johnson
submitted 2/7/2002
A front view of The John Lee's upper shell.
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JL windscreen fit into door
Photo by
David Johnson
submitted 2/7/2002
This shows the fitting of the molded windscreen into the door. The windscreen was made using tinted plexiglass that was heated to 400F and then formed in a mold to the desired shape.
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Rear of the John Lee Upper Shell
Photo by
David Johnson
submitted 2/7/2002
The rear of the JL upper shell - visible very close to the tail of the vehicle is a patch where the mold release failed slightly, resulting in a rough spot.
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The John Lee door closeup
Photo by
David Johnson
submitted 2/7/2002
This is a closeup of the door without the windscreen and on the body.
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Winscreen mold
Photo by
David Johnson
submitted 2/7/2002
This is the mold used to form the windscreen. Felt was laid into the mold so that the plexiglass wouldn't pickup the small imperfections in the mold and fog the vision. Butter was used as the lubricant to aid in forming the plexiglass to the contours.
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