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Team Lux Shipping Crate
Photo by David Johnson
created 7/10/2002
submitted 11/15/2002 07:22:33 PM
This photo shows the structure of the shipping crate Team Lux used to send its stack of foam out to be CNCed into the top plug of The John Lee. The bottom of the crate was the torion box used to support the foam stack. The foam was glued directly to the bottom plywood skin. The top of the crate was covered with plywood to prevent damage during shipment. The crate (torion box and top) without foam weighed 1400lbs. Total shipping weight was 3600lbs.

TL shipping crate.jpg | 1760 x 1168 | image/pjpeg | djohnson
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Quality Rating Overall: Informative Rated by 1 members: jasari Informative
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Detail View of The John Lee Foam Stack
Photo by
David Johnson
created 7/12/2002
submitted 11/15/2002 07:37:36 PM
This photo shows the foam stack for the top plug of The John Lee inside its crate shortly before shipping out for machining. The photo clearly shows the disadvantage of using epoxy for gluing foam blocks together. The low viscosity epoxy ran out from between the blocks and coated portions of the next layer of the foam stack. Ultimately this caused no problems in machining, but it wasted glue.
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